Raw grains are soaked for 1-4 hours till it contains 3-4% moisture. Then horizontal wheat scourer with the mace is used to strike and push them. The machine with power over 45kw, is over pressured, resulting in a worn-out of sieve plate. Thus it will affect quality of the grits and flour as the largely crushed germs are mixed with endosperms, making it difficult to separate.
Another half dry determinate is changed from wheat huller with washboard inside to striking board inside and renamed as hulling and determination machine to decrease manufacturing costs. Operation principles and products are similar to horizontal wheat scourer.
All dry vertical rubbing determinate DTP-100*75, with rotor and toothed plate stator inside, instantly strikes the corn into 4 parts, moisture content ≤15%, and separates the endosperm and germs at a low speed. Then the germs are selected by gravity air system after the mixture is discharged.
Features: the unbroken germs are easy to select by gravity air system; germs, flour and husks need not drying.
The traditional germ extractor adopts steel roller of the flour mill to determinate and sift the endosperms and germs with 18-20% moisture and squeeze them by tooth roller. The germs broken by tooth roller go through the sieve pores, mixing with the endosperm to affect the next process.
Another Extractor adopts bran sifting separator of rice grinder, which is called air suction separator in wheat processing, to separate endosperms, germs and husks after hulling and sifting. The newly-built machinery factory equips the machine with a medium pressure fan detester and renames it as germ extractor. Germs selected by this machine are mixed with endosperms which cannot go to the market; the endosperms are mixed with germs which affect the next process.
Gravity Corn Extractor, is designed with the advantages of low amplitude and air pressure, high air quantity and thick sieves. It can separate big, medium and small germs and endosperms. The germ purity is over 98% and the endosperm purity is 99.9%, guaranteeing market of the germs and quality of the grits and flour, which completely satisfies the requirements of breweries and sugar plants.
The traditional determination and extractor use other equipments with easy design for replacement, which results in low output rate and impurity. The products are always stuck in the puffing machine and absorb oil. It will increase the costs as germs can only be sold for feeds. According to our investigation, only our company got success on dry germ extracting line.
To sum up, there exist obvious differences between all dry and half dry processing equipments. According to related statistics, we compare 100t/d complete sets of equipments to find that the benefit decreases 60RMB/T and 6000RMB/day of half dry process. Hence, we abolish the half dry corn processing, and most users are seeking to change it.
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FAQ
All Dry and Semi Dry Germ Removing and Extracting
Another half dry determinate is changed from wheat huller with washboard inside to striking board inside and renamed as hulling and determination machine to decrease manufacturing costs. Operation principles and products are similar to horizontal wheat scourer.
All dry vertical rubbing determinate DTP-100*75, with rotor and toothed plate stator inside, instantly strikes the corn into 4 parts, moisture content ≤15%, and separates the endosperm and germs at a low speed. Then the germs are selected by gravity air system after the mixture is discharged.
Features: the unbroken germs are easy to select by gravity air system; germs, flour and husks need not drying.
The traditional germ extractor adopts steel roller of the flour mill to determinate and sift the endosperms and germs with 18-20% moisture and squeeze them by tooth roller. The germs broken by tooth roller go through the sieve pores, mixing with the endosperm to affect the next process.
Another Extractor adopts bran sifting separator of rice grinder, which is called air suction separator in wheat processing, to separate endosperms, germs and husks after hulling and sifting. The newly-built machinery factory equips the machine with a medium pressure fan detester and renames it as germ extractor. Germs selected by this machine are mixed with endosperms which cannot go to the market; the endosperms are mixed with germs which affect the next process.
Gravity Corn Extractor, is designed with the advantages of low amplitude and air pressure, high air quantity and thick sieves. It can separate big, medium and small germs and endosperms. The germ purity is over 98% and the endosperm purity is 99.9%, guaranteeing market of the germs and quality of the grits and flour, which completely satisfies the requirements of breweries and sugar plants.
The traditional determination and extractor use other equipments with easy design for replacement, which results in low output rate and impurity. The products are always stuck in the puffing machine and absorb oil. It will increase the costs as germs can only be sold for feeds. According to our investigation, only our company got success on dry germ extracting line.
To sum up, there exist obvious differences between all dry and half dry processing equipments. According to related statistics, we compare 100t/d complete sets of equipments to find that the benefit decreases 60RMB/T and 6000RMB/day of half dry process. Hence, we abolish the half dry corn processing, and most users are seeking to change it.
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